For example, two crossbelt sorters with identical routes can be installed one on top of the other, i. Cross belt sorter systems linear are fastest sortation system ideal for airports and tight spaces with gentle sorting applications for boxes and pouches. Narrow belt mergedamon group conveyor sortation division. The infeed on the vertical sorter usually starts with an accumulating conveyor in front of the actual sorter a simple conveyor belt.
This configuration can also save valuable space, if full containers are transported into the sorter. The point of interest is the merge, referring to the overall. Extruded with integral vguide, for long lengths with single splice and greatly reduced vguide separation and belt delamination. Confirmwarecross belt sortersmart logisticspackage sorting. This sort system includes spurs, curves, drives, metering belt, brake belt, scan belt, lift gates, stands, merge beds and more.
Interroll horizontal crossbelt sorter horizontal crossbelt sorters are characterized by their flexible, spaceutilizing routing with curves that also conquer inclines and slopes. Integrate crossbelt sorter into larger systems easily easily integrated into larger systems, the crossbelt sorter incorporates a patented mechanical drive. Straight rm 8310 curve rm 8320 merge rm 8330 alignment conveyor rm 8340. Cross belt sorter has the features of high sorting efficiency, high accuracy and. Powered conveyor is 24 usable pallet conveyor with 11 pallet transfers and one chain transfer. Its low power consumption loop drive, cross belt servo drive and low noise loop running mechanism have achieved advanced international levels. Bastian solutions has a strong history of cross belt sorter installtions across many industries. Merge problems with high speed sorters request pdf.
Case sorter surfing sorter products daifuku logistic solutions. The main feature of interrolls vertical crossbelt sorter with linear, straight routing above. The gbi cross belt sorter is ideal for applications that require high accuracy and fast sortation as well as the ability to handle items of varied sizes, shapes and weights upto 75 lbs34 kg. These systems consist of both line sorters sliding shoe sorters and pusher sorters and loop sorters cross belt sorters and tilttray sorters. Interroll crossbelt sorter running at edcon youtube. While a tilt tray consists of a tray, a cross belt literally consists of a miniature belt conveyor that runs perpendicular to the floor of the loop. Cross belt sorter linear cross belt sortation systems. These systems consist of both line sorters sliding shoe sorters and pusher sorters and loop sorters crossbelt sorters and tilttray sorters. Since the rate through this merge is the same as the sorter, a combining slatshoe type merge is typically used.
Since then, the sorter runs with more than 99% of availability and helped edcon to grow. Horizontal crossbelt sorter produtos transportadores e. Today, accurate and quick orderpicking and distribution are key to successful business performance. Sorting conveying product centerdamon group conveyor. Basically, it consists of a chain of independently operated short conveyor belts mounted transversely along the main track. Damons cross belt sorter features high efficiency, low power consumption, high. Crossbelt sorter this sorter is very similar to the tilttray technology, but it uses articulating belts on the carts instead of tilting trays. The main feature of interrolls vertical crossbelt sorter with linear, straight routing above below is its distinctive spacesaving design because of its compact, modular approach. The crossorter is a cross belt sorter suitable for a wide range of product carriers, such as media, envelopes, sacks, cartons, trays and totes. A cross belt sorter sorts items similarly to the way a tilt tray sorter does.
Since then, the sorter runs with more than 99% of availability and helped edcon to. The conveyor belts are available in widths of 90 mm and 50 mm for. The belts can provide a more positive and predictable divert operation with certain item types. Interroll has installed the unique crossbelt sorter in 2004. Vertical crossbelt sorter produtos transportadores e. Whether ecommerce is the focus of your business or just a percentage, there is no escaping its effects. Sortation system considerations sorter conveyor specification. The crossbelt sorter is a carrier belt based sortation system that is developed for sorting a wide range of products from clothing, multimedia, pharmaceutical, postal packages to fresh foods even cartons with eggs and fragile or bottled products. Similar to the crisplant ls3000dt double tray sorter, a cross belt sorter has the ability to transport and sort two items per carrier.
Laminated polyurethane belt reinforced with aramid fiber cords, specially constructed for long life and quiet operation. Is the intention to sort items to the proper shipping trailer as they leave the facility. Confirmware is developing the smart sorting system for china express and logistic market. Interroll belt merge conveyors facilitate the merging of two or more conveyor lines into a single product transport line and provide a solution. By using additional sorting elements, strip merge also allows for separating the material flow. Its small cross section means you can have a full featured sortation system installed even in the tightest spaces of your facility. While a tilt tray consists of a tray, a crossbelt literally consists of a miniature belt conveyor that runs perpendicular to the floor of the loop. Feeds and destinations can be arranged in various ways and optimized to increase the systems performance.
Narrow belt merge conveyor is widely applied in conveyor and sortation system. Horizontal crossbelt sorters are characterized by their flexible, spaceutilizing routing with curves that also conquer inclines and slopes. Cartons are released from the indexing belt units onto the merge on a first comefirst serve basis. Those machines are for instance crossbelt or tilttray sorters. A crossbelt sorter sorts items similarly to the way a tilt tray sorter does. Capped edges greatly reduce likelihood of edge fray. Mantissas cross belt is an independent electrically controlled divert mechanism used to accurately discharge a wide range of products from the sorter. The horizontal crossbelt sorter is also perfectly suited for small spaces. Relative to traditional cross belt sorters, the cross belt slat sorter system described herein has relatively thin belts i. A cross belt slat sorter system has been developed to perform like a shoe sorter type system with additional advantages. We have developed high efficient drum motors for high speed cross belt sorting machines for postal services and logistics. With the development of ecommerce, a new type of narrow belt sorter was. A sawtooth merge application can accumulate product in a round robin fashion, meaning that it collects on one or more lines while releasing on another line, providing maximum throughput of product to the sorter.
Vanderlande offers a range of sortation systems tailored to individual business processes, products, required throughput, and the volume and nature of sort destinations. It can also sort loose items, including clothes and accessories. Intellisort line sortation solutions are often the ideal choice for operations in distribution, warehouse, fulfillment or manufacturing facilities for shipping, cross docking, line balancing, routing, defect rejection and order consolidation. Jun 27, 2019 interroll has installed the unique crossbelt sorter in 2004. Interroll horizontal crossbelt sorter asia conveyors. Dare cbsi cross belt sorterdamon group conveyor sortation. With 4,500 employees in more than 70 countries we offer intralogistic solutions for conveying, loading, palletising, packaging, sortation and baggage handling. The crossorter is a crossbelt sorter suitable for a wide range of product carriers, such as media, envelopes, sacks, cartons, trays and totes. Daifukus surfing sorter is a high speed, positive divert sorter designed to accurately track and gently sort all types of carton sizes and configurations at designated points along. With a sorting rate of up to 25000 ph, it is the preferred sorter by ecommerce, express and apparel industries for intelligent sorting equipment. The belt merge has an especially low overall height at 270 mm. Cross belt sorter this sorter is very similar to the tilttray technology, but it uses articulating belts on the carts instead of tilting trays. Hytrol conveyor company creates material handling systems that move the world. Horizontal crossbelt sorter produkter transportorer.
The key difference is the mechanism by which it achieves this. Loads run on polyurethanecoated wheels in aluminum profiles linear sorter or on steel tubes horizontal sorter and are pulled by a rubber block chain. Merge problems with high speed sorters dirk jodin tu graz. Cross belt sorter has the features of high sorting efficiency, high accuracy and high site utilization. Beumer group international quality leader in intralogistics. A set of belt conveyors adjusts load spacing and conveying speed for smooth feeding to sorter or merge conveyor. Gbis cross belt sorter is designed to provide safe transport and gentle deployment of items at speeds up to 3 ms 590 fpm, translating to rates of up. It is the latest sorting technology in the scorpion suite of products and is fully interchangeable with existing scorpion systems. Jul 24, 2017 confirmware is developing the smart sorting system for china express and logistic market. With an appropriate layout, it is possible to create several sorting areas with just one cycle. The paradigm shift that ecommerce levied upon the retail industry has touched all distribution channels. Delivery of product from the accumulation lines is controlled by servodriven indexing belt units. The output of these sorters is calculated by the equation of throughput.
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